Search Captions & Ask AI

Why AI Still Needs Human Judgment

July 15, 2026 / 11:09

This episode discusses the challenges companies like Ford and Starbucks face with AI implementation, featuring insights from Santiago Galino, a professor at the Wharton School.

Ford Motor Company recently brought back 350 engineers after AI processes failed to meet quality standards on their assembly line. This highlights the ongoing importance of human oversight in manufacturing.

Starbucks also moved away from an AI-powered inventory system due to inaccuracies that affected employee performance and customer experience. Santiago Galino explains how these issues can create a negative feedback loop.

Galino emphasizes the need for companies to balance excitement over AI with practical understanding. He notes that while technology can enhance processes, it must align with customer expectations and brand integrity.

The conversation wraps up with Galino discussing the importance of return on investment in AI technologies and the varying approaches companies take in integrating these innovations.

TLDR

Ford and Starbucks face AI challenges, highlighting the need for human oversight and careful implementation in retail.

Episode

11:09
00:00:00
Recently, Ford Motor Company brought back 350 engineers, humans, because the AI process they
00:00:07
had in place was not leading to the standards that Ford wanted in vehicles coming off their
00:00:13
assembly line. Starbucks went away from AI-powered app for its inventory system because too many
00:00:20
mistakes were happening. Santiago Galino is a professor of operations information and decisions
00:00:26
here at the Wharton School, and he joins us to try and explain why that could be developing a
00:00:32
gap in the process in the retail sector in using AI. Santiago, great to talk to you again. How are
00:00:38
you, sir? I'm doing very well. Very good to see you, Dan. You know, it's interesting because so
00:00:42
many people thought AI was going to be the panacea, make everything work perfectly. Companies
00:00:48
would probably be able to cut costs as well, but we're seeing, at least in retail, that there are
00:00:55
some of these instances where maybe it doesn't run as perfect as a lot of people expected.
00:01:02
Yes, yes. I think that that's what we're seeing now, and I think in part is a natural evolution
00:01:10
of these new technologies. I think many companies are moving from experimentation to implementation,
00:01:18
and I think this reminds me of a phrase by Yogi Berra that, in theory, there is no difference
00:01:23
between practice and theory, but in practice there is. And I think that companies are seeing
00:01:30
that firsthand, and I think it's a natural evolution, and it's good to see that companies
00:01:37
are trying and learning. You mentioned in the article that recently ran about Starbucks and the
00:01:47
changes they made. Take us through the problems that they had because I think for a company like
00:01:52
Starbucks, the last thing they want to have happen is something like inventory end up impacting how
00:01:59
their employees work, but also the downstream impact that probably occurs with the customer
00:02:05
that would also occur as well. Yes, so I think it's an interesting example because it shows a
00:02:13
couple of, I guess, red lights or things that companies should think carefully about when
00:02:20
rolling out these technologies. If you're an outsider to the retail industry, you might not be
00:02:26
aware that inventory accuracy is not a trivial problem. You will assume that every retailer
00:02:34
knows perfectly well the number of units of each SKU in the store. That is not the case,
00:02:44
and not because these companies don't try really hard. It's because it's a very difficult
00:02:50
part of the process to keep track of. Companies make a lot of investments and efforts, and so
00:02:56
I will say it's not surprising that Starbucks tried to bring technology to this specific
00:03:02
step. Now, the challenge is that accuracy in this particular case matters a lot, and so I think that
00:03:11
inaccuracies in the count of inventory, inaccuracy on the feed that is informing now the
00:03:19
forecasting algorithms, can escalate very quickly. With the additional point, which I think many of
00:03:25
the articles and conversations with store managers highlight, is that it creates a negative loop
00:03:32
because the moment that the employees learn that the technology cannot be fully trusted because
00:03:39
it's inaccurate and making mistakes, then the employees start to put less effort in implementing
00:03:46
the tool correctly, start to send wrong signals, and that starts to spiral out and making the whole
00:03:53
process fail. So I mentioned the case with Ford Motor Company. To see a company like Ford bring on
00:04:02
AI into their assembly process and not get the results that they wanted to get, mistakes happen,
00:04:11
and then have to bring back human engineers, it really does talk to that component of
00:04:16
how humans are still going to be important even with AI kind of in the mix. Absolutely, and I think
00:04:23
it's kind of an effort from managers to understand what AI is really about, and I think that
00:04:32
because of the excitement and the hype and the inflated expectations, I think there was,
00:04:39
and there still is, around the misunderstanding of what AI can and cannot do, and I think that
00:04:45
this kind of pendulum between going all-in and coming back with the human-AI collaboration
00:04:54
is a healthy exercise, and I think that we should not land hard on companies like Starbucks or
00:05:05
Ford Motor Companies in the sense that I think it is a risk not to experiment, not to try to learn,
00:05:13
at the same time it's like, well, how fast, how quickly can we scale, have we done the
00:05:21
exercise of going through the process in detail before throwing in a technology that, as we all
00:05:27
know, is still very much evolving. So the companies really, to a degree, were so excited by the
00:05:35
technology and the potential of what it could bring, they maybe jumped into the water with
00:05:41
both feet a little too quick, correct? Yes, and I think it is also a conversation
00:05:48
internally at the organization of what is this technology actually bringing to the process
00:05:54
and to the customer ultimately, and in the case of Ford Motor Company, you can imagine that
00:06:01
quality mistakes in the car can be an extremely risky proposition. It's not that you got the
00:06:09
wrong drink at Starbucks, easy to fix, not a big deal. If you start to have errors in the process
00:06:18
when you make a car that cause accidents, now we are at a different league, and I think that's also
00:06:25
an important consideration when you think about what to scale and where AI at this stage can bring
00:06:34
value. So is the process benefiting from it? Is the customer valuing this technology in one way
00:06:42
or another? Well, doesn't that also go to the question of brand? And it's something that I
00:06:47
know that marketing professors and marketers have looked at a lot in the last few years,
00:06:51
how companies are more focused on brand than ever before. And when you have these mistakes,
00:06:57
and as you mentioned with Starbucks, an issue with the stocking and having the right
00:07:03
amount of product in place has an impact on the customer, or I should say on the employee.
00:07:09
It could potentially have a downstream impact on the customer, and the customer gets a negative
00:07:13
feel for it, and they don't maybe go back to Starbucks as often as they may have normally done.
00:07:20
Absolutely. And I think that failures in the process, failure in the product, failure in the experience are always going to have an impact on the brand and the willingness
00:07:31
of the customer to visit again. I think it's also important to recognize that for the most part,
00:07:39
customers are not going to reward you for bringing fancy new technology to the store.
00:07:45
You can think of Trader Joe's as an example. They use bells to send signals inside the store,
00:07:53
one bell, I need one more cashier, two bells, I need the store manager, three bells,
00:07:58
and everyone is happy with that. I think it's an idea that we need technology when it's needed.
00:08:06
Are the bells a good solution for Trader Joe's? Absolutely. They have a footprint of the store
00:08:11
that allows for that. If you're going to ring bells at Costco, it will be a problem because
00:08:16
you're not going to listen to that everywhere in the store like you can do at Trader Joe's.
00:08:21
So it's a combination of the right solution, the right technology, and what the customer is actually
00:08:27
going to value from that technology in the store. So which is more important than in that entire
00:08:34
process? And I assume it is the recognition of the managers, the company, of what the expectation
00:08:44
needs to be of just how much you can gain from having AI in the process. Yes. And I think that
00:08:51
if we think about the steps we were talking before about experimentation, moving into
00:08:57
implementation, I think when you make that transition, the next step is, okay, what is
00:09:02
the return on investment here? Because all these investments, technology more broadly, AI in
00:09:08
particular, they are not for free. And I think that that consideration comes to play, especially
00:09:16
when you roll out these technologies at scale, they start not to give you the expected results.
00:09:26
And I think that that is, I think, the third step in the evolution of these implementations.
00:09:32
Experimentation, implementation, and then looking for the value these technologies are actually
00:09:37
creating. So has the value of return on investment changed then within these companies because of
00:09:46
the dynamic of AI? Is it as important to companies as it has been in the past? So I think when I talk to companies, you can recognize, I guess, two main camps. One that are
00:10:00
kind of almost arguing for a FOMO effect, like we cannot be out of this. We need to go all in.
00:10:09
Eventually we'll figure it out how this is paying itself, which this is my personal take. I think
00:10:17
not the right approach. I think other companies are constantly experimenting, learning what is out there and trying to align those investments and learnings to their strategy
00:10:31
and then making a commitment and a decision that is consistent with the overall strategy of the
00:10:37
company. And this, I mean, can vary a lot, even within an industry like retail, like not every
00:10:44
technology is for every retailer. Santiago, great to talk to you today. Thanks very much for
00:10:49
your time. All the best. Thank you. Santiago Gallino, Professor of Operations, Information
00:10:54
and Decisions here at the Wharton School.

Episode Highlights

  • AI's Reality Check at Ford and Starbucks
    Ford and Starbucks are reevaluating their AI strategies after facing significant challenges. 'It's a natural evolution.'
    “It's a natural evolution.”
    @ 01m 37s
    July 15, 2026
  • The Importance of Inventory Accuracy
    Santiago discusses the critical nature of inventory accuracy in retail and its challenges. 'It's not a trivial problem.'
    “It's not a trivial problem.”
    @ 02m 26s
    July 15, 2026
  • Balancing Technology and Human Input
    The return of human engineers at Ford highlights the need for human oversight in AI processes. 'Humans are still going to be important.'
    “Humans are still going to be important.”
    @ 04m 16s
    July 15, 2026

Episode Quotes

  • In theory, there is no difference between practice and theory, but in practice there is.
    Why AI Still Needs Human Judgment
  • Companies are seeing that firsthand, and I think it's a natural evolution.
    Why AI Still Needs Human Judgment

Key Moments

  • AI Missteps00:20
  • Inventory Challenges02:26
  • Human-AI Collaboration04:32
  • Brand Impact07:26
  • Experimentation vs. Implementation08:57

Tension Over Time

Words per Minute Over Time

Vibes Breakdown